Understanding of high voltage connectors: Structure, materials, and function

What is a high voltage connector?

A high-voltage connector is a specialized connection device utilized to transmit high-voltage electrical energy, signals, and data signals. It is typically employed to link high-voltage equipment in a range of fields, including electric power, telecommunications, broadcasting, aerospace, military, and medical equipment.

High-voltage connectors are designed for ease of use and installation, with a focus on safety and reliability. They offer high-voltage strength, good sealing, good insulation, and corrosion resistance, among other features. They can support up to 1000 V or more voltage and up to 20 A or more current, with high-frequency, high-speed, and high-strength signal transmission capabilities.

What are the product structures of high voltage connectors?

The structural design of high-voltage connectors must consider the transmission of high voltage, system stability, safety, and durability, as well as other factors. The high-voltage plug is the connector of the "mother head," primarily through the needle lead, pin seat, and plastic shell composition. The needle-type lead is utilized to transmit electrical energy or signals. The pin seat is employed to fix the lead and to ensure the stability of the high-voltage system. The plastic shell serves to protect the lead and the pin seat, and in conjunction with the socket, prevents poor docking, scratches, and short-circuit problems.

 

The high-voltage socket is the primary component of the connector. The hole-type contact socket, fixed screws, and plastic shell are the main components of the hole-type contact. The socket is used to accommodate the contact, while the screws are used to fix the socket to the equipment. The hole-type contact is used to accept the plug pin-type lead conductor. The plastic housing protects the circuitry within the eyelet contacts and receptacle, as well as preventing contaminants and moisture in the foreign atmosphere from affecting performance during operation and use.

 

The installation of a high-voltage plug and socket combination is dependent on the intended use. The appropriate contact surface and socket caliber must be selected, and the connection must adhere to safety protocols to prevent accidents.

The installation of high-voltage plugs and sockets must be carried out in accordance with the actual use of the occasion. The appropriate contact surface and socket caliber must be selected, and attention must be paid to safety protection to prevent accidents during the connection.

 

High-voltage connectors are available in a variety of materials, including copper alloy, hard rubber, nylon, and high-voltage heat-shrinkable materials. Copper alloy is the main material used for high-voltage plugs, offering ideal conductive properties and good corrosion resistance. This makes the plug more reliable for use in harsh atmospheres and moisture.

 

Hard rubber is typically employed in another component of the high-voltage plug, primarily distinguished by its excellent insulating properties and high resistance to pressure. Additionally, it safeguards the pin lead and pin seat within the plug against thermal expansion and contraction.

 

Another commonly used material for plug-ins is nylon. Nylon is used in the shell part of the manufacturing process and offers a number of advantages, including vibration resistance, abrasion resistance, and effective resistance to a variety of chemical corrosion.

 

Furthermore, the design of the crimp plug-in is typically based on the specific requirements of the application environment, operating frequency, voltage, current, protection, and other elements. This necessitates the development of rigorous specifications and design procedures by manufacturers to ensure that their products comply with international and industry standards.

What are the functions of the high voltage connector?

1. Transmission of High Voltage Electrical Energy or Signal

High-voltage connectors are used to transmit high-voltage electrical energy or signals, enabling the connection and communication between various equipment. This includes voltage testing instruments, high-voltage discharge devices, medical equipment, and electric vehicles. High-voltage connectors are essential for these applications, as they facilitate the transmission of high-voltage electrical energy or signals.

 

2. Support High Voltage and Current

High-voltage connectors are capable of supporting up to 1000V or more voltage, withstanding up to 20A or more current, and have a frequency, high speed, high strength signal transmission ability. They play a vital role in various fields of high-voltage power supply and high-voltage testing.

 

3. To provide security and protection

High-voltage connectors are moisture-proof, waterproof, dust-proof, explosion-proof, and so on, which can protect the equipment from the effects of the external environment and damage. Furthermore, it can also provide security to prevent high-voltage exposure, thereby protecting the safety of operators.

 

4. Improve efficiency and reliability

High-voltage connectors facilitate the quick and easy connection and disconnection of equipment, enhancing work efficiency. They also enhance the reliability of the equipment by preventing issues such as poor contact, corrosion, short circuits, disconnection, and electrical interference.


Post time: May-28-2024